China high quality Carbon Steel Casting Sprocket Wheel and Chain Sprocket

Product Description

 carbon steel casting sprocket wheel and chain sprocket

What we do?
Specification:

Material  Gray iron or ductile iron.stainless steel,steel,aluminum,brass,copper
standard DIN, ASTM, BS, JIS etc.
process sand casting,resin bonded casting, investment casting(lost wax casting), die casting etc
Weight range 0.5-500kg
Surface treatment painting, polishing, heat treatment, plaining or galvanization etc.
 
Machining complete machining such as Machining center, CNC, Lathe, Milling machine,drilling etc.
 
Size and design As per the customer’s drawings and requirements
As per the customer’s samples
Packing Seger normal export packaging
As per customers’ requirements
Inspection Foundry in-house
Third Party inspection available CZPT customers requirements

Related Product Show

At CZPT industrial, we produce a huge range of products and are continually expanding our services to customers. This area shows images of some of our recent work to show the scope available to our clients. This is just a sample of what we can do, so please contact us for more information.

Production process:

Strict Quality Control
 

We can supply products with the following test reports: 

1) Chemical composition report

 

2) Tensile strength report

 

3) Brinell hardness report

 

4) Metallographic structure report

 

5) Key dimension checking report

 

6) Full dimension report

 

7) Third part test report

  

We will design each speical checking tooling control key dimension during production  to ensure each key dimension under control.

3.Packing:
a>Seger packing:carton box+wooden case/pallet/iron cage
b>As pre client’s special requirement

4.Our Service:
 

*A “bespoke” service to make castings and forgings to customers specific requirements with drawings,samples

 

*Market-oriented, different grades of products geared to the needs of different customers

 

*Advance equipment,professional technology and serious inspection procedure to ensure good quality

 

*In-time delivery will always satisfy customers” needs

 

*Best after-sale service all the time for a long trade cooperation term

5.FAQ:

Q1:What’s the lead time?

 A1: In general,the lead time is about 30~40 days for opening new moulds and mass production.

Q2:What file formats does CZPT accept for drawings:

A2:The company ca accept a range of formats for drawings,but the main ones are detailed below:2-D  PDF AND TIFF   3-D  STL,IGES,STEP,Solidworks,etc

Q3:Is it possible to visit CZPT to view it’s manufacturing process?

A3:We are extremely proud of our facility and existing customers to visit our company.we think you will be impressed by us,as well as the warm welcome from our friendly,experienced team.

Contact info:

When you send us inquiry,pls also tell us:

1.drawings
2.Material and demand quantity
3.If you have special requirement about machining,surface treatment,heat treatment,packing etc.

The more info you tell us,the faster the quotation will be sent to you.

Weclome to contact Lisa.24 HOURS SERVICE for you.

 

 

 

Application: Motor
Hardness: Hardened
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Type: Worm And Wormwheel
Samples:
US$ 1.1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

wheel sprocket

Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket

Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:

  • Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
  • Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
  • Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
  • Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
  • Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
  • Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
  • Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
  • Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.

Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.

wheel sprocket

Load-Carrying Capacities of wheel sprocket Combinations

The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:

  • Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
  • Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
  • Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
  • Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
  • Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
  • Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.

It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.

wheel sprocket

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:

1. Recycled Materials:

Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.

2. Biodegradable Materials:

Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.

3. Sustainable Composites:

Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.

4. Natural Materials:

In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.

5. Low-Toxicity Materials:

Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.

When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.

China high quality Carbon Steel Casting Sprocket Wheel and Chain Sprocket  China high quality Carbon Steel Casting Sprocket Wheel and Chain Sprocket
editor by CX 2023-10-10